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  • The melting and holding furnaces within the new Matalco casthouse in Kentucky.

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    Matalco Launches Remelt Facility in Kentucky

    Matalco Inc. completed the construction and startup of its seventh remelt facility, located in Franklin, KY, which will operate under the name Matalco Kentucky LLC. The $65 million investment represents the company’s third new plant project in the last eight years. The new plant will focus on the production of rolling ingot — affirming the […]

  • Figure 1. Digital electronic control systems provide unmatched performance and enable connectivity to I4.0 networks for data-driven productivity increases.

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    Upgrading Extrusion Press Hydraulics and Controls to the Connected Future

    By Michael R. Kramer, Bosch Rexroth Corporation. There is a growing recognition in the extrusion industry of the value of fully committing to the connected future offered by Industry 4.0 (I4.0) technology platforms. These smart, efficient, and highly connected systems provide opportunities for increased productivity and profitability, reduced downtime, lower maintenance costs, improved quality, and […]

  • One of two 50 tonne tilting melting furnaces installed in SCM’s new remelt and casting plant. (All photos taken by Chip Jackson and Nick Harrison, SCM.)

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    SCM Celebrates 20th Anniversary with New Casthouse and Extrusion Line

    By Andrea Svendsen, Managing Editor. Service Center Metals (SCM), an aluminum extrusion manufacturing company headquartered in Prince George, VA, is celebrating 20 years of continuous operation this year. As the company moves into its third decade, it is completing a $127 million investment in a new remelt and casting plant and new extrusion plant near […]

  • aluminum extrusions

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    Aluminum Extrusion EPDs and the Push for Decarbonization

    By Lynn Brown, Long Point Associates. Environmental Product Declaration (EPDs) are essentially an “environmental nutrition label” for a product. But rather than telling the customer how many calories or saturated fat in a package of chips, EPDs provide data on the environmental impact resulting from the production of a specified industrial product, like aluminum extrusion. […]

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    New Extrusion Applications in Commercial Vehicles

    By Andrew Halonen, Mayflower Consulting LLC. Commercial vehicles have one key difference from passenger cars. They are a tool to do work and are, therefore, specified and built with a certain application in mind, which is often referred to as the duty cycle. Maintenance of the commercial vehicle is necessary, yet downtime to fix the […]

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    Relativity Space Develops Reusable Launch Vehicle Using 3D-Printed Aluminum

    Relativity Space, a company dedicated to building humanity’s multi-planetary future, revealed plans for the Terran R, a reusable medium-to-heavy lift orbital launch vehicle made from 3D-printed aluminum. This development builds on the company’s seven years of experience developing its Terran 1 program — the world’s first 3D-printed aluminum rocket to fly and reach space. “Our […]

  • Man on a forklift at ABC Aluminum showing extrusion plant under construction

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    ABC Aluminum Breaks Ground on Major Expansion

    ABC Aluminum Solutions is continuing its growth trajectory. The company broke ground on a major expansion project at its extrusion plant in Tijuana, Mexico. This investment project will enable the company to expand capacity and better serve its customer base, as well as hire 50 additional employees. The project includes the construction of a 16,995 […]

  • Exterior of Hydro's Sunndal plant, showing aluminum billet stacked in front

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    Company Profile: The Collaborative Triangle of Aluminum Innovation

    By Rose Eaton, Light Metal Age. In a village in Norway called Sunndalsøra, nestled between a crystal blue fjord and two massive mountain ranges, lies Hydro Sunndal, the largest primary aluminum plant in Europe and one of the most modern. Overabundant water flowing down the mountains and the deep-sea fjord have provided the area with […]

  • Karmøy Technology Pilot in Norway. (Photo: Marius Motrøen, Norsk Hydro.)

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    Decarbonizing the Primary Aluminum Industry

    By Halvor Kvande, NTNU (Retired); Gudrun Saevarsdottir, Reykjavik University; and Barry Welch, Welbank Consulting.  Abstract While global average greenhouse gas (GHG) emissions have changed little over the last several years, the best available data has become more reliable and has showed lower emissions. The electrolysis process has now been performed with a low emission rate […]